How to recover the failure of gravity casting machine?

May 6, 2020
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In the application of the gravity casting machine, it will cause some difficulties with equipment failure, and then damage the normal operation of the gravity casting machine. Therefore, failure tests must be carried out immediately to repair all normal operation of the gravity casting machine. So how to check the failure of the gravity casting machine and recover it? Read the following table for reference.

Gravity Casting Machine Failure Recovery

No. Failure Methods
 1 The electric motor does not work Check whether the electric motor is electrified; three-phase voltage is standard; the contactor is closed; electric motor bearing is damaged.
 2 Agitating electric motor does not work Check whether the agitating electric motor is electrified; three-phase voltage is standard; the contactor is closed; electric motor bearing is damaged.
 3 Can not work under automatic mode Check whether returning inductors of the rotary hydro cylinder and hoist cylinder are working.
 4 The pedal switch does not function. Check whether pedal switch, hands/pedal rotary switch is damaged.
 5 Overturn does not work Check whether the die-returning inductor switch is working, whether the power supply electromagnetic valve is DC24V, or whether the valve is blocked.
6 Left and right die-cleaning does not work Check whether the falling-inductor is working, whether the power supply electromagnetic valve is DC24V, or whether the valve is blocked.
7 rotation does not work Check whether the falling inductor is working, whether the power supply electromagnetic valve is DC24V, or whether the valve is blocked.
8

 

die matching failed Check whether returning-induction switches of the rotary hydro cylinder and of hoist cylinder are working. Whether the power supply electromagnetic valve is DC24V or whether the valve is blocked.
9 hoist cylinder does not work Check whether the hoist induction switch is working; whether the power supply electromagnetic valve is DC24V or whether the valve is blocked.

 

Common Failure Recovery

Failure information Failure reason  Methods
The touch-screen shows that “the oil pump electric motor is abnormal” The oil pump electric motor is overloaded. Check whether the three-phase voltage is normal; whether it is with all the three-phase; whether the oil pump electric motor is flexible, and the valve isn’t blocked.
The touch-screen shows that “cycle electric motor is abnormal” The cycle electric motor is overloaded. Check whether the three-phase voltage is normal; whether it is with all the three-phase; whether the cycle electric motor is flexible, and the valve isn’t blocked.
The touch-screen shows that “The machine is in E-stop” The button of E-stop in the operation box is pressed down. Push the E-stop button-up clockwise.
The machine is unable to automatically start Check whether the button selection points to automatic operation and whether the machine is in the automatic preparation situation: the machine rack is up to its limitation, the mold is open, the support rack is in the origin, the left and right die-cleaning are in the retraction, and meanwhile check the action of the sensor switches, you can find in the I/O monitor screen of the touch-screen.
The support rack can’t rotate Check whether the machine rack is in the lowest, whether the mold is open, whether the left and right die-cleaning are in the retraction, and meanwhile check the action of all the relative sensor switches, you can find in the I/O monitor screen of the touch-screen.
Die-cleaning failure Check whether the mold is on, what the location of the support rack-come in or go out, whether the machine rack is in the lowest and meanwhile check the action of the sensor switches, you can find in the I/O monitor screen of the touch-screen.
The machine rack is unable to ascend or descend Check whether the mold is in the position of coming in, and meanwhile, check the action of the sensor switches.
Die-matching failure Check whether the mold is in the position of coming in and whether the left and right die-cleaning are in the retraction, and meanwhile check the action of the sensor switches, you can find in the I/O monitor screen of the touch-screen.

Delin Intelligent Technology Co., Ltd. specializes in the production of the gravity casting machine. It is a machinery manufacturing enterprise integrating scientific research, design, manufacturing, installation, debugging and consulting services.

Our company is a professional manufacturer with years of experience in the production of the automatic gravity casting machine. We have a professional design and production team to produce a high-quality foundry casting machine.

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